Bearing and gears in processing plants
make up 90 percent of lubrication requirements. Bearings can
further be subdivided into plain bearings and anti-friction
bearings.
Gears, correspondingly are also of different
varieties - spur, single-helical, herring-bone bevel worm
or hypoid. Each of the different types of bearings and gears
perform in different ways and require individual lubrication
qualities - or do they?
After carefully examining the performance
of each of the above-mentioned bearings and gears, a minimum
list of suitable lubricants can usually be worked out. The
surface-to-surface contact characteristic of each class of
bearings and gears provides a means for drawing up such a
list.
Plain bearings
Consisting of two surfaces slipping against each other, plain
bearings are normally lubricated by oil chosen to accommodate
either journal speed or loading on the bearings.
Higher viscosity oils are usually required
for once-through lubrication with small volumes of oil, start
up lubrication and lubrication for heavy loads. And, if temperatures
are at about the ambient-level, the selection of lubricating
oil would be affected accordingly.
Lubricating grease should be used with plain
bearings when: speed is slow, loads are heavy and temperatures
are high; operation is intermittent and clearances are large;
locations are inaccessible; they are easily contaminated with
water or dirt.
It should be recognised that the oil viscosity
and the oil's non-corrosive additives are very important to
the life of plain bearings.
Anti-friction bearings
These bearings include ball, straight-roller, tapered-roller,
ball-thrust and needle-roller elements. They use oil which
is selected according to the inside diameter of the bearing,
journal speed and temperature.
Grease lubrication, however, offers wide
design versatility, because a single high-performance Omega
grease may be used to handle all diameters of bearings, and
all temperatures from -29 oC to 140 oC.
A high quality grease, Omega
77, provides dramatically reduced inventories,
downtime and maintenance costs.
Optimum bearing life can be achieved only
be maintaining a clean lubricant in a clean bearing. Bearing
design variations can increase the resistance to thrust, extremes
of temperature, pressure and exposure to corrosive fluids.
Spur gears
These gears have teeth that cut straight across the face of
the gear blank providing gear-to-gear contact parallel to
the shafts. The consequent sliding and rolling in and out
between the teeth builds up a substantial oil film.
Spur gears, therefore, can be lubricated
with an uninhibited and less expensive oil. Omega 670 gives more flexibility
than ordinary mineral oil.
Single-helical gears
These gears have shaft centerlines which are parallel to each
other with gear teeth cut diagonally across the face of the
blank. This type of gear enables longer tooth contact time
as well as allow more than one set of teeth to be meshed at
one time. These gears can cause considerable sideways thrust.
They can usually be lubricated with the same
type of oil as used with spur gears - Omega
670 - but, depending on the usage, may sometimes
require extreme-pressure (EP) additives - Omega
690.
Herring-bone gears
The V-shaped gear-tooth is the characteristic of herring-bone
gears. These gears produce counter-balanced sideways thrust.
Only a radial sliding and in-and-out contact between the two
parts of the herring-bone gears are experienced. In this case,
Omega 670 should be used.
Bevel gears
Bevel gears have intersecting shaft centerlines and usually
have teeth resembling that of spur and herring-bone gears.
These bevel gears can be lubricated with Omega 670.
Worm gears
These are used usually when shaft centerlines are at right
angles to each other. Worm gears include a smaller driving
member (a worm) and a larger driven member (the gear) with
the worm meshing on the outer edges of the gear.
Such a gear arrangement can accomplish large
reductions in driven output rpm, with the resultant increases
in applied torque. There is a great deal of sliding near the
line of contact between the teeth which interferes with the
formation of a substantial film of oil.
For worm gears, therefore, Omega 680, with its limited
slip differential performance, is the best lubricant.
Hypoid gears
Similar to a worm gear but the worm meshes on the side of
the gear. This gear also tends to wipe away the protecting
film of oil making lubrication difficult. It is essential
that hypoid gears should be lubricated with Omega 690 gear oil suitable
for severe loading. |