Nearly all Magna oxyacetylene
welding, brazing and soldering alloys require the use of
a companion Magna Welding Flux.
Each Magna Flux is calibrated
to provide optimum performance with the Magna Welding
Alloy it was designed to be used with. The numbering system
used makes it easy to know which Magna Flux to use
with a specific Magna Alloy. All the Alloys in the
Magna maintenance range that require a flux are of
two digits (all Magna maintenance welding electrodes
are 3 digits). The Flux is packaged in unbreakable plastic
jars.
Some of the Magna Maintenance
Alloys for torch application have the flux coated on the
filler rod. In this case the letter 'F' is added to the
two digits. Examples are Magna
33F and Magna
75F. However, extra flux is available
in standard non-breakable plastic jars because on some applications
extra flux is required. For example, when flowing an alloy
through an exceptionally long lap joint, or when welding
exceptionally dirty metal, extra flux is helpful.
Magna Fluxes are quite
different from ordinary production type Fluxes. The purpose
they serve is immensely important to the job at hand and
they are not related to the ordinary borax, water and dye
that make up a large percentage of what is currently being
sold as - flux. They are the result of many years of scientific
research.
Here are four good reasons
for using Magna Fluxes:
(1) Magna Maintenance
Engineered Fluxes have built-in 'Super
Energy'. Every liquid (and molten
weld-metal is no exception) has a force known as surface-tension.
Surface tension is the result of the liquid making an effort
to minimize its surface and to satisfy the requirements
of the lowest state of energy.
Molten metal has a tendency
to draw itself into the shape of a sphere, globule or droplet,
and this shape (in welding terms) has the smallest surface
of any geometric configuration - with an equal volume.
Substantial energy is required
to change the geometric dimensions of the weld deposit.
Especially so since it must be done instantly, because the
molten weld-metal freezes very rapidly.
Through scientific research
Magna Fluxes have been engineered to provide the
super energy necessary to alter the geometric dimensions,
break the surface tension and spread the molten weld-metal
with incomparable force.
NOTE: When the weld metal has
a high contact angle (as in the case of a sphere which often
results with ordinary fluxes), very little strength is provided.
(2) Magna Fluxes have
a powerful dissolving effect that promotes a point of total,
thermodynamic equilibrium. This is achieved through special
chemical reactions. This takes place deep within the metal
surface. The process is one of actually penetrating into
the metal pores and surface irregularities in order to prepare
an area of tenacious anchorage.
(3) Magna Fluxes cleanse
the base metal. Every welder knows that metal contains impurities
deep inside the metal surface. The impurities are one of
the main causes of poor bonding. Magna Fluxes actually
penetrate the metal surface, follow the metal geography
and perform powerful de-oxidizing and scavenging operations.
Then, by depressing the melting point of these oxides, they
are floated or vaporised, leaving behind a sterile, clean
metal 'comb' into which the molten weld-metal
will traverse and bond.
(4) Magna Fluxes contain
micro-pulverized metals such as Barium, Magnesium, Strontium,
Boron, Zinc, Tin, Molybdenum, Lithium, Chromium, Tellurium,
Sodium and Misch-metal. Their super-micronized sizes give
them the ability to become liquid and bond, with very little
heat, ensuring that they form an affinity with the inner-pores
of the metal surface. This affinity results in a surface
alloying effect which results in an incredibly super-strong
bond which is anchored 'inside' the metal surface.
All Magna Fluxes meet
or exceed the United States Government quality control specification
MIL-Q-9858A.